Zinc–carbon battery

A zinc–carbon battery is a dry cell battery that delivers a potential of 1.5 volts between a zinc metal electrode and a carbon rod from an electrochemical reaction between zinc and manganese dioxide mediated by a suitable electrolyte. It is usually conveniently packaged in a zinc can which also serves as the anode with a negative potential, while the inert carbon rod is the positive cathode. General purpose batteries may use an aqueous paste of ammonium chloride as electrolyte, possibly mixed with some zinc chloride solution. Heavy duty types use a paste primarily composed of zinc chloride.

Zinc–carbon batteries were the first commercial dry batteries, developed from the technology of the wet Leclanché cell. They made flashlights and other portable devices possible, because the battery can function in any orientation. They are still useful in low drain or intermittent use devices such as remote controls, flashlights, clocks or transistor radios. Zinc–carbon dry cells are single-use primary cells.

By 1876, the wet Leclanché cell was made with a compressed block of manganese dioxide. In 1886 Carl Gassner patented a "dry" version by using a zinc cup as the anode and making the electrolyte with a paste of plaster of Paris (and later, wheat flour) to gel and immobilize it.

In 1898 Conrad Hubert used consumer batteries manufactured by W. H. Lawrence to power what was the first flashlight, and subsequently the two formed the Ever Ready battery company. In 1900 Gassner demonstrated dry cells for portable lighting at the World's Fair in Paris. Continual improvements were made to the stability and capacity of zinc–carbon cells throughout the 20th Century; by the end of the century the capacities had increased fourfold over the 1910 equivalent. Improvements include the use of purer grades of manganese dioxide, better sealing, and purer zinc for the negative electrode. Zinc chloride cells (usually marketed as "heavy duty" batteries) use a paste primarily composed of zinc chloride, which gives a longer life and steadier voltage output compared with ammonium chloride electrolyte. Manufacturers must now use more highly purified zinc to prevent local action and self-discharge.

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