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Tilt slab


Tilt-up, tilt-slab or tilt-wall is a type of building and a construction technique using concrete. Though it is a cost-effective technique with a shorter completion time, poor performance in earthquakes has mandated significant seismic retrofit requirements in older buildings.

With the tilt-up method, concrete elements (walls, columns, structural supports, etc.) are formed horizontally on a concrete slab; this normally requires the building floor as a building form but may be a temporary concrete casting surface near the building footprint. After the concrete has cured, the elements are "tilted" to the vertical position with a crane and braced into position until the remaining building structural components (roofs, intermediate floors and walls) are secured.

Tilt-up construction is a common method of construction throughout North America, several Caribbean nations, Australia, and New Zealand. It is not significantly used in Europe or the northern two thirds of Asia. It is gaining popularity in southern Asia, the Middle East, parts of Africa, Central and South America.

Concrete elements can also be formed at factories away from the building site. Tilt-up differs from prefabrication, or plant cast construction, in that all elements are constructed on the job site. This eliminates the size limitation imposed by transporting elements from a factory to the project site.

Tilt-up construction requires significant organization and collaboration on the building site. The chronological steps that need to be taken for a tilt-up project are: site evaluation, engineering, footings and floor slabs, forming tilt-up panels, steel placement, embeds and inserts, concrete placement, panel erection and panel finishing. Once the pad (casting surface or floor slab) has cured, forms are built on top. Dimensional lumber, a high quality plywood or fiber board that has at least one smooth face is typically used, although aluminum or steel forms are also common. Carpenters work from engineered drawings designed for each panel or element to construct on site. They incorporate all door and window openings, as well as architectural features and other desired shapes that can be molded into the concrete. Studs, gussets and attachment plates are located within the form for embedding in the concrete. The forms are usually anchored to the casting surface with masonry nails or otherwise adhered to prevent damage to the floor slab.


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