Hydrometallurgy

Hydrometallurgy is a method for obtaining metals from their ores. It is a technique within the field of extractive metallurgy involving the use of aqueous chemistry for the recovery of metals from ores, concentrates, and recycled or residual materials. Metal chemical processing techniques that complement hydrometallurgy are pyrometallurgy, vapour metallurgy and molten salt electrometallurgy. Hydrometallurgy is typically divided into three general areas:

Leaching involves the use of aqueous solutions to extract metal from metal bearing materials which is brought into contact with a material containing a valuable metal. The lixiviant solution conditions vary in terms of pH, oxidation-reduction potential, presence of chelating agents and temperature, to optimize the rate, extent and selectivity of dissolution of the desired metal component into the aqueous phase. Through the use of chelating agents, one can selectively extract certain metals. Such chelating agents are typically amines of schiff bases.

The five basic leaching reactor configurations are in-situ, heap, vat, tank and autoclave.

In-situ leaching is also called "solution mining." The process initially involves drilling of holes into the ore deposit. Explosives or hydraulic fracturing are used to create open pathways within the deposit for solution to penetrate into. Leaching solution is pumped into the deposit where it makes contact with the ore. The solution is then collected and processed. The Beverley uranium deposit is an example of in-situ leaching.

In heap leaching processes, crushed (and sometimes agglomerated) ore is piled in a heap which is lined with an impervious layer. Leach solution is sprayed over the top of the heap, and allowed to percolate downward through the heap. The heap design usually incorporates collection sumps, which allow the "pregnant" leach solution (i.e. solution with dissolved valuable metals) to be pumped for further processing. An example is gold cyanidation, where pulverized ores are extracted with a solution of sodium cyanide, which, in the presence of air, dissolves the gold, leaving behind the nonprecious residue.

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