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Caprolactam

Caprolactam
Caprolactam-2D-skeletal.png
Caprolactam-3D-vdW.png
Names
IUPAC name
Azepan-2-one
Other names
ε-Caprolactam, 1-Aza-2-cycloheptanone, 2-Azacycloheptanone, Capron PK4, Cyclohexanone iso-oxime, Extrom 6N, Hexahydro-2-azepinone, Hexahydro-2H-azepin-2-one (9CI), Hexanolactame, aminocaproic lactam
Identifiers
105-60-2 YesY
3D model (Jmol) Interactive image
ChEBI CHEBI:28579 YesY
ChEMBL ChEMBL276218 YesY
ChemSpider 7480 YesY
ECHA InfoCard 100.003.013
EC Number 203-313-2
KEGG C06593 YesY
PubChem 7768
UNII 6879X594Z8 YesY
Properties
C6H11NO
Molar mass 113.16 g·mol−1
Appearance White solid
Density 1.01 g/cm3
Melting point 69.2 °C (156.6 °F; 342.3 K)
Boiling point 270.8 °C (519.4 °F; 544.0 K) at 1013.25 hPa
866.89 g/L (22 °C)
Vapor pressure 0.00000008 mmHg (20° C)
Hazards
R-phrases R20, R22, R36/37/38
Flash point 125 °C (257 °F; 398 K)
Explosive limits 1.4%-8.0%
US health exposure limits (NIOSH):
PEL (Permissible)
none
Except where otherwise noted, data are given for materials in their standard state (at 25 °C [77 °F], 100 kPa).
YesY  (what is YesYN ?)
Infobox references

Caprolactam (CPL) is an organic compound with the formula (CH2)5C(O)NH. This colourless solid is a lactam (a cyclic amide) of caproic acid. Approximately 4.5 billion kilograms are produced annually. Caprolactam is the precursor to Nylon 6, a widely used synthetic polymer.

Caprolactam was first described in the late 1800s when it was prepared by the cyclization of ε-aminocaproic acid, the product of the hydrolysis of caprolactam. Given the commercial significance of Nylon-6, many methods have been developed for the production of caprolactam. Most of the caprolactam is synthesised from cyclohexanone (1), which is first converted to its oxime (2). Treatment of this oxime with acid induces the Beckmann rearrangement to give caprolactam (3):

The immediate product of the acid-induced rearrangement is the bisulfate salt of caprolactam. This salt is neutralized with ammonia to release the free lactam and cogenerate ammonium sulfate. In optimizing the industrial practices, much attention is directed toward minimizing the production of ammonium salts.

The other major industrial route involves formation of the oxime from cyclohexane using nitrosyl chloride. The advantage of this method is that cyclohexane is less expensive than cyclohexanone. In earlier times, caprolactam was prepared by treatment of caprolactone with ammonia.

Cyclohexanone with hydrazoic acid (and H2SO4 or Lewis acid cat.) has also been reported. This is known as a Schmidt ring expansion.

Almost all caprolactam produced goes into the manufacture of Nylon-6. The conversion entails a ring-opening polymerization:


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