Steam injection (oil industry)

Steam injection is an increasingly common method of extracting heavy crude oil. It is considered an enhanced oil recovery (EOR) method and is the main type of thermal stimulation of oil reservoirs. There are several different forms of the technology, with the two main ones being Cyclic Steam Stimulation and Steam Flooding. Both are most commonly applied to oil reservoirs, which are relatively shallow and which contain crude oils which are very viscous at the temperature of the native underground formation. Steam injection is widely used in the San Joaquin Valley of California (USA), the Lake Maracaibo area of Venezuela, and the oil sands of northern Alberta (Canada).

Another contributing factor that enhances oil production during steam injection is related to near-wellbore cleanup. In this case, steam reduces the viscosity that ties paraffins and asphaltenes to the rock surfaces while steam distillation of crude oil light ends creates a small solvent bank that can miscibly remove trapped oil.

This method, also known as the Huff and Puff method, consists of 3 stages: injection, soaking, and production. Steam is first injected into a well for a certain amount of time to heat the oil in the surrounding reservoir to a recover approximately 20% of the Original Oil in Place (OOIP), compared to steam assisted gravity drainage, which has been reported to recover over 50% of OOIP. It is quite common for wells to be produced in the cyclic steam manner for a few cycles before being put on a steam flooding regime with other wells.

The mechanism proceeds through cycles of steam injection, soak, and oil production. First, steam is injected into a well at a temperature of 300 to 340° Celsius for a period of weeks to months. Next, the well is allowed to sit for days to weeks to allow heat to soak into the formation. Finally, the hot oil is pumped out of the well for a period of weeks or months. Once the production rate falls off, the well is put through another cycle of injection, soak and production. This process is repeated until the cost of injecting steam becomes higher than the money made from producing oil. The CSS method has the advantage that recovery factors are around 20 to 25% and the disadvantage that the cost to inject steam is high.

Canadian Natural Resources use "employs cyclic steam or "huff and puff" technology to develop bitumen resources. This technology requires one well bore and the production consists of the injection and production phases. First steam is "injected for several weeks, mobilizing cold bitumen". Then the flow "on the injection well is reversed producing oil through the same injection well bore. The injection and production phases together comprise one cycle. "Steam is re-injected to begin a new cycle when oil production rates fall below a critical threshold due to the cooling of the reservoir."(CNRL 2013)

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