Solid surface

Solid surface is a man-made material usually composed of a combination of marble dust, bauxite, acrylic, epoxy or polyester resins and pigments. It is most frequently used for seamless countertop installations.

Solid surface was first introduced by DuPont in 1967 under the name of Corian. Since the expiration of their patent, other manufacturers have also introduced their brands as well. Other brands include Hanwha Hanex , Aristech Avonite, Christone, LG HI-MACS, Meganite, Staron (LOTTE Advanced Materials), Swan Swanstone, PERAGO Solid Surfaces, Tristone, Wilsonart Solid Surface, and others.

Solid surface is a non-porous low-maintenance material used for surfaces such as countertops. It can mimic the appearance of granite, marble, stone, and other naturally occurring materials, and can be joined nearly invisibly by a trained craftsman. Typically manufactured in sheet form for fabrication into finished countertops, solid surface can also be cast into a variety of shapes, including sinks, shower pans and bathtubs. Sheet goods can also be heated and bent into three-dimensional shapes using a process called thermoforming, which adds to the versatility of the product. Color and design flexibility are key factors when choosing engineered composites over natural stone.

In a residential setting, solid surface can be used as kitchen countertops, bathroom vanity tops, and shower and tub surrounds. Countertop fabricators typically join solid surface sheets into desired shapes using a two-part adhesive, after which the cured joint is machined flat. The same method is used to build up edge thickness, which can be profiled using tools and techniques similar to those used to work hardwoods.

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