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North Sails

North Sails
Privately held company
Founded 1957 (1957)
Founder Lowell North
Headquarters Milford, Connecticut, U.S.
Key people
Tom Whidden, Ken Read
Website www.northsails.com

North Sails is an international sailmaker with operations in 29 countries. The company designs, engineers and manufactures sails for racing and cruising sailboats from 8 feet (2.5m) to 200 feet (60m) in length. Licensees manufacture clothing and windsurfing sails. North Sails is the world’s largest sailmaker, with annual sales of $110 million in 2011. Sails by North Sails are used by the majority of competitors in the Volvo Ocean Race and the America’s Cup.

North Sails was founded in 1957 by Lowell North, in San Diego, California. An engineer by training, North applied a rigorous, methodical approach to designing sails, with the goal of building sails that were faster than the competition’s. North began testing the strength and stretch characteristics of sailcloth he received from his suppliers, to eliminate variability in his raw materials. He introduced computer-driven cloth cutting machines, to increase the consistency and repeatability of a sail design. North was a pioneer in computer modelling of sail forces and structural loads. North used a laminated Mylar and Dacron sail on the 12-metre Enterprise in 1977. North’s emphasis on computer technologies and new materials is reflected in the company today, which makes intensive use of computer assisted design and specialised finite element analysis (FEA) and Computational fluid dynamics (CFD) software, and which has introduced a number of innovations in materials and manufacturing processes.


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