Lamination

Lamination is the of manufacturing a material in multiple , so that the composite material achieves improved strength, , sound insulation, appearance or other from the use of differing materials. A laminate is a permanently assembled object by heat, pressure, welding, or adhesives.

There are different lamination processes, depending on the type of materials to be laminated. The materials used in laminates can be the same or different, depending on the processes and the object to be laminated. An example of the type of laminate using different materials would be the application of a layer of plastic film—the "laminate"—on either side of a sheet of glass—the laminated subject.

Vehicle windshields are commonly made by laminating a tough plastic film between two layers of glass. This is to prevent shards of glass detaching from the windshield in case it breaks. Plywood is a common example of a laminate using the same material in each layer. Glued and laminated dimensioned timber is used in the construction industry to make wooden beams, Glulam, with sizes larger and stronger than can be obtained from single pieces of wood. Another reason to laminate wooden strips into beams is quality control, as with this method each and every strip can be inspected before it becomes part of a highly stressed component.

Examples of laminate materials include melamine adhesive countertop surfacing and plywood. Decorative laminates are produced with decorative papers with a layer of overlay on top of the decorative paper, set before pressing them with thermoprocessing into high-pressure decorative laminates. A new type of HPDL is produced using real wood veneer or multilaminar veneer as top surface. High-pressure laminates consists of laminates "molded and cured at pressures not lower than 1,000 lb per sq in.(70 kg per sq cm) and more commonly in the range of 1,200 to 2,000 lb per sq in. (84 to 140 kg per sq cm). Meanwhile, low pressure laminate is defined as "a plastic laminate molded and cured at pressures in general of 400 pounds per square inch (approximately 27 atmospheres or 2.8 × 106 pascals).

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