EtherCAT

EtherCAT - Ethernet for Control Automation Technology - is an Ethernet-based fieldbus system, invented by Beckhoff Automation. The protocol is standardized in IEC 61158 and is suitable for both hard and soft real-time requirements in automation technology.

The goal during development of EtherCAT was to apply Ethernet for automation applications requiring short data update times (also called cycle times; ≤ 100 µs) with low communication jitter (for precise synchronization purposes; ≤ 1 µs) and reduced hardware costs.

With EtherCAT, the standard Ethernet packet or frame (according to IEEE 802.3) is no longer received, interpreted, and copied as process data at every node. The EtherCAT slave devices read the data addressed to them while the telegram passes through the device, processing data "on the fly". Similarly, input data are inserted while the telegram passes through. A frame is not completely received before being processed; instead processing starts as soon as possible. Sending is also conducted with a minimum delay of small bit times. Typically the entire network can be addressed with just one frame.

YouTube: Functional principle of EtherCAT

ISO/OSI Reference Model

Figure Caption:

The EtherCAT is optimized for process data and is transported directly within the standard IEEE 802.3 Ethernet frame using Ethertype 0x88a4. It may consist of several sub-telegrams, each serving a particular memory area of the logical process images that can be up to 4 gigabytes in size. The data sequence is independent of the physical order of the nodes in the network; addressing can be in any order. Broadcast, multicast and communication between slaves is possible, but must be initiated by the master device. If IP routing is required, the EtherCAT protocol can be inserted into / datagrams. This also enables any control with Ethernet protocol stack to address EtherCAT systems.

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