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Ammonium polyphosphate

Ammonium polyphosphate
Ammoniumpolyphosphat.svg
Names
Other names
Exolit AP 422, FR CROS 484, APP
Identifiers
68333-79-9
E number E545 (acidity regulators, ...)
Properties
[NH4PO3]n
Molar mass 97.01 g/mol
Appearance white powder
Density 1,9 g/cm3; bulk density = 0,7 g/cm3
Except where otherwise noted, data are given for materials in their standard state (at 25 °C [77 °F], 100 kPa).
Infobox references

Ammonium polyphosphate commercially produced by Clariant, (former business area of Hoechst AG), Budenheim and other sources is an inorganic salt of polyphosphoric acid and ammonia containing both chains and possibly branching. Its chemical formula is [NH4 PO3]n showing that each monomer consists of an orthophosphate radical of a phosphorus atom with three oxygens and one negative charge neutralized by an ammonium cation leaving two bonds free to polymerize. In the branched cases some monomers are missing the ammonium anion and instead link to three other monomers.

The properties of ammonium polyphosphate depend on the number of monomers in each molecule and to a degree on how often it branches. Shorter chains (n<100) are more water sensitive and less thermally stable than longer chains (n>1000), but short polymer chains (e.g. pyro-, tripoly-, and tetrapoly-) are more soluble and show increasing solubility with increasing chain length.

Ammonium polyphosphate can be prepared by reacting concentrated phosphoric acid with ammonia. However, iron and aluminum impurities, soluble in concentrated phosphoric acid, form gelatinous precipitates or "sludges" in ammonium polyphosphate at pH between 5 and 7. Other metal impurities such as copper, chromium, magnesium, and zinc form granular precipitates. However, depending on the degree of polymerization, ammonium polyphosphate can act as a chelating agent to keep certain metal ions dissolved in solution.

Ammonium polyphosphate is used as a food additive, emulsifier, (E number: E545) and as a fertilizer.

Ammonium polyphosphate (APP) is also used as a flame retardant in many applications such as paints and coatings, and in a variety of polymers: the most important ones are polyolefins, and particularly polypropylene, where APP is part of intumescent systems. Compounding with APP-based flame retardants in polypropylene is described in. Further applications are thermosets, where APP is used in unsaturated polyesters and gel coats (APP blends with synergists), epoxies and polyurethane castings (intumescent systems). APP is also applied to flame retard polyurethane foams.


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