Water-tube boilers

A watertube boiler (also spelled water-tube and water tube) is a type of boiler in which water circulates in tubes heated externally by the fire. Fuel is burned inside the furnace, creating hot gas which heats water in the steam-generating tubes. In smaller boilers, additional generating tubes are separate in the furnace, while larger utility boilers rely on the water-filled tubes that make up the walls of the furnace to generate steam.

The heated water then rises into the steam drum. Here, saturated steam is drawn off the top of the drum. In some services, the steam will reenter the furnace through a superheater to become superheated. Superheated steam is defined as steam that is heated above the boiling point at a given pressure. Superheated steam is a dry gas and therefore used to drive turbines, since water droplets can severely damage turbine blades.

Cool water at the bottom of the steam drum returns to the feedwater drum via large-bore 'downcomer tubes', where it pre-heats the feedwater supply. (In large utility boilers, the feedwater is supplied to the steam drum and the downcomers supply water to the bottom of the waterwalls). To increase economy of the boiler, exhaust gases are also used to pre-heat the air blown into the furnace and warm the feedwater supply. Such watertube boilers in thermal power stations are also called steam generating units.

The older fire-tube boiler design, in which the water surrounds the heat source and gases from combustion pass through tubes within the water space, is a much weaker structure and is rarely used for pressures above 2.4 MPa (350 psi). A significant advantage of the watertube boiler is that there is less chance of a catastrophic failure: there is not a large volume of water in the boiler nor are there large mechanical elements subject to failure.

A water tube boiler was patented by Blakey of England in 1766 and was made by Dallery of France in 1780.

“The ability of watertube boilers to generate superheated steam makes these boilers particularly attractive in applications that require dry, high-pressure, high-energy steam, including steam turbine power generation”.

Owing to their superb working properties, the use of watertube boilers is highly preferred in the following major areas:

Besides, they are frequently employed in power generation plants where large quantities of steam (ranging up to 500 kg/s) having high pressures i.e. approximately 16 megapascals (160 bar) and high temperatures reaching up to 550 °C are generally required. For example, the Ivanpah solar-power station uses two Rentech Type-D watertube boilers.

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Wikipedia