Vickers hardness test

The Vickers hardness test was developed in 1921 by Robert L. Smith and George E. Sandland at Vickers Ltd as an alternative to the Brinell method to measure the hardness of materials. The Vickers test is often easier to use than other hardness tests since the required calculations are independent of the size of the indenter, and the indenter can be used for all materials irrespective of hardness. The basic principle, as with all common measures of hardness, is to observe the questioned material's ability to resist plastic deformation from a standard source. The Vickers test can be used for all metals and has one of the widest scales among hardness tests. The unit of hardness given by the test is known as the Vickers Pyramid Number (HV) or Diamond Pyramid Hardness (DPH). The hardness number can be converted into units of pascals, but should not be confused with pressure, which also has units of pascals. The hardness number is determined by the load over the surface area of the indentation and not the area normal to the force, and is therefore not pressure.

It was decided that the indenter shape should be capable of producing geometrically similar impressions, irrespective of size; the impression should have well-defined points of measurement; and the indenter should have high resistance to self-deformation. A diamond in the form of a square-based pyramid satisfied these conditions. It had been established that the ideal size of a Brinell impression was ⅜ of the ball diameter. As two tangents to the circle at the ends of a chord 3d/8 long intersect at 136°, it was decided to use this as the included angle of the indenter, giving an angle to the horizontal plane of 22° on each side. The angle was varied experimentally and it was found that the hardness value obtained on a homogeneous piece of material remained constant, irrespective of load. Accordingly, loads of various magnitudes are applied to a flat surface, depending on the hardness of the material to be measured. The HV number is then determined by the ratio F/A, where F is the force applied to the diamond in kilograms-force and A is the surface area of the resulting indentation in square millimeters. A can be determined by the formula.

which can be approximated by evaluating the sine term to give

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