Thermal paper

Thermal paper is a special fine paper that is coated with a chemical (previously often containing BPA) that changes color when exposed to heat. It is used in thermal printers and particularly in inexpensive or lightweight devices such as adding machines, cash registers, and credit card terminals.

The surface of the paper is coated with a solid-state mixture of a dye and a suitable matrix; a combination of a fluoran leuco dye as an example. When the matrix is heated above its melting point, the dye reacts with the acid, shifts to its colored form, and the changed form is then conserved in a metastable state when the matrix solidifies back quickly enough. The reactant acid in thermal paper is often bisphenol A (BPA).

Usually, the coating will turn black when heated, but coatings that turn blue or red are sometimes used. While an open heat source, such as a flame, can discolor the paper, a fingernail swiped quickly across the paper will also generate enough heat from friction to produce a mark.

Multicolor thermal paper first became available in the early 1990s with the introduction of the Fuji Thermo-Autochrome (TA) system. This was followed in the early 2000s by the development of the Polaroid Zink ("zero-ink") system. Both of these methods rely on multi-layer coatings with three separate colorizing layers, but different methods are used for independent activation of each layer.

The earliest direct thermal papers were developed by NCR Corporation (using dye chemistry) and 3M (using metallic salts). The NCR technology became the market leader over time, although the image would fade rather rapidly compared with the much more expensive, but durable 3M technology.

Texas Instruments invented the thermal print head in 1965, and the Silent 700, a computer terminal with a thermal printer, was released in the market in 1969. The Silent 700 was the first thermal print system that printed on thermal paper. During the 1970s, Hewlett-Packard integrated thermal paper printers into the design of its HP9800 series desktop computers, and integrated it into the top of the 2600-series CRT terminals as well as in plotters.

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