Surface finishing

Surface finishing is a broad range of industrial processes that alter the surface of a manufactured item to achieve a certain property. Finishing processes may be employed to: improve appearance, adhesion or wettability, solderability, corrosion resistance, tarnish resistance, chemical resistance, wear resistance, hardness, modify electrical conductivity, remove burrs and other surface flaws, and control the surface friction. In limited cases some of these techniques can be used to restore original dimensions to salvage or repair an item. An unfinished surface is often called mill finish.

Surface finishing processes can be categorized by how they affect the workpiece:

Mechanical processes may also be categorized together because of similarities the final surface finish.

Mechanical finishing processes include:

The use of abrasives in metal polishing results in what is considered a "mechanical finish".

Also known as grinding, roughing or rough grinding. These finishes are coarse in nature and usually are a preliminary finish applied before manufacturing. An example would be grinding gates off of castings, deburring or removing excess weld material. It is coarse in appearance and applied by using 36–100 grit abrasive.

When the finish is specified as #3, the material is polished to a uniform 60–80 grit.

Also known as brushed, directional or satin finish. A #4 architectural finish is characterized by fine polishing grit lines that are uniform and directional in appearance. It is produced by polishing the metal with a 120–180 grit belt or wheel finish and then softened with an 80–120 grit greaseless compound or a medium non woven abrasive belt or pad.

This finish is commonly used for the medical and food industry and almost exclusively used on stainless steel. This finish is much finer than a #4 architectural finish. This finish enhances the physical appearance of the metal as well as increases the sanitary benefits. One takes great care to remove any surface defects in the metal, like pits, that could allow bacteria to grow. A #4 dairy or sanitary finish is produced by polishing with a 180–240 grit belt or wheel finish softened with 120–240 grit greaseless compound or a fine non woven abrasive belt or pad.

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