Screwpiles

Screw piles, sometimes referred to as screw anchors, screw-piles, helical piles, and helical anchors are a steel screw-in piling and ground anchoring system used for building deep foundations. Screw piles are manufactured using varying sizes of tubular hollow sections for the pile or anchors shaft.

The pile shaft transfers a structure's load into the pile. Helical steel plates are welded to the pile shaft in accordance with the intended ground conditions. Helices can be press-formed to a specified pitch or simply consist of flat plates welded at a specified pitch to the pile's shaft. The number of helices, their diameters and position on the pile shaft as well as steel plate thickness are all determined by a combination of:

Screw pile steel shaft sections are subjected to design parameters and building codes standards for the region of manufacture.

Screw piles are wound into the ground much like a screw into wood. Screw piles are installed using various earthmoving equipment fitted with rotary hydraulic attachments. Machinery varies from skid-steer loaders to 5 tonne through 80 tonne excavators. Rotary hydraulic powerheads with torque capacities ranging from 5,000 Nm to 500,000 Nm are custom fitted using various boom configurations. Special drive attachments connect the screw pile to the machine. Correct installation techniques are paramount to meet engineered design load and settlement outcomes. Incorrect techniques are likely to result in poor overall pile performance.

Screw piles can be referred to as screw-piles, steel screw-in foundations, screw piers, helical piles, helical anchors, screw anchors, screw foundations and helical piers. Screw piles were first described by the Irish civil engineer Alexander Mitchell in a paper in Civil Engineer's and Architects Journal in 1848 - however, helical piles had been used for almost a decade by this point. Screw foundations first appeared in the 1800s as pile foundations for lighthouses, and were extensively used for piers in harbours. Between the 1850s through 1890s, more than 100 screw-pile lighthouses were erected on the east coast of the United States using screw piles. Made originally from cast or wrought iron, they had limited bearing and tension capacities. Modern screw pile load capacities are in excess of 2,000 kN (220 short tons-force). Large load capacity screw piles may have various components such as flat half helices, Bisalloy cutting tips and helices, cap plates or re-bar interfaces for connection to various concrete or steel structures.

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