Rotary encoder

A rotary encoder, also called a shaft encoder, is an electro-mechanical device that converts the angular position or motion of a shaft or axle to an analog or digital code.

There are two main types: absolute and incremental (relative). The output of absolute encoders indicates the current position of the shaft, making them angle transducers. The output of incremental encoders provides information about the motion of the shaft, which is typically further processed elsewhere into information such as speed, distance and position.

Rotary encoders are used in many applications that require precise shaft unlimited rotation—including industrial controls, robotics, special purpose photographic lenses, computer input devices (such as optomechanical mice and trackballs), controlled stress rheometers, and rotating radar platforms.

An "absolute" encoder maintains position information when power is removed from the system. The position of the encoder is available immediately on applying power. The relationship between the encoder value and the physical position of the controlled machinery is set at assembly; the system does not need to return to a calibration point to maintain position accuracy. An "incremental" encoder accurately records changes in position, but does not power up with a fixed relation between encoder state and physical position. Devices controlled by incremental encoders may have to "go home" to a fixed reference point to initialize the position measurement. A multi-turn absolute rotary encoder includes additional code wheels and gears. A high-resolution wheel measures the fractional rotation, and lower-resolution geared code wheels record the number of whole revolutions of the shaft.

An absolute encoder has multiple code rings with various binary weightings which provide a data word representing the absolute position of the encoder within one revolution. This type of encoder is often referred to as a parallel absolute encoder.

An incremental encoder works differently by providing an A and a B pulse output that provide no usable count information in their own right. Rather, the counting is done in the external electronics. The point where the counting begins depends on the counter in the external electronics and not on the position of the encoder. To provide useful position information, the encoder position must be referenced to the device to which it is attached, generally using an index pulse. The distinguishing feature of the incremental encoder is that it reports an incremental change in position of the encoder to the counting electronics.

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