Riveting

A rivet is a permanent mechanical fastener. Before being installed, a rivet consists of a smooth cylindrical shaft with a head on one end. The end opposite to the head is called the tail. On installation the rivet is placed in a punched or drilled hole, and the tail is upset, or bucked (i.e., deformed), so that it expands to about 1.5 times the original shaft diameter, holding the rivet in place. In other words, pounding creates a new "head" on the other end by smashing the "tail" material flatter, resulting in a rivet that is roughly a dumbbell shape. To distinguish between the two ends of the rivet, the original head is called the factory head and the deformed end is called the shop head or buck-tail.

Because there is effectively a head on each end of an installed rivet, it can support tension loads (loads parallel to the axis of the shaft); however, it is much more capable of supporting shear loads (loads perpendicular to the axis of the shaft). Bolts and screws are better suited for tension applications.

Fastenings used in traditional wooden boat building, such as copper nails and clinch bolts, work on the same principle as the rivet but were in use long before the term rivet was introduced and, where they are remembered, are usually classified among nails and bolts respectively.

There are a number of types of rivets, designed to meet different cost, accessibility, and strength requirements:

Solid rivets are one of the oldest and most reliable types of fasteners, having been found in archaeological findings dating back to the Bronze Age. Solid rivets consist simply of a shaft and head that are deformed with a hammer or rivet gun. A rivet compression or crimping tool can also deform this type of rivet. This tool is mainly used on rivets close to the edge of the fastened material, since the tool is limited by the depth of its frame. A rivet compression tool does not require two people, and is generally the most foolproof way to install solid rivets.

Solid rivets are used in applications where reliability and safety count. A typical application for solid rivets can be found within the structural parts of aircraft. Hundreds of thousands of solid rivets are used to assemble the frame of a modern aircraft. Such rivets come with rounded (universal) or 100° countersunk heads. Typical materials for aircraft rivets are aluminium alloys (2017, 2024, 2117, 7050, 5056, 55000, V-65), titanium, and nickel-based alloys (e.g., Monel). Some aluminum alloy rivets are too hard to buck and must be softened by solution treating (precipitation hardening) prior to being bucked. "Ice box" aluminum alloy rivets harden with age, and must likewise be annealed and then kept at sub-freezing temperatures (hence the name "ice box") to slow the age-hardening process. Steel rivets can be found in static structures such as bridges, cranes, and building frames.

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