Lubrication is the process or technique of using a lubricant to reduce friction and/or wear in a contact between two surfaces. The study of lubrication is a discipline in the field of tribology.
Lubricants can be solids (such as Molybdenum disulfide MoS2), solid/liquid dispersions (such as grease), liquids (such as oil or water), liquid-liquid dispersions or gases.
Fluid-lubricated systems are designed so that the applied load is partially or completely carried by hydrodynamic or hydrostatic pressure, which reduces solid body interactions (and consequently friction and wear). Depending on the degree of surface separation, different lubrication regimes can be distinguished.
Adequate lubrication allows smooth, continuous operation of machine elements, reduces the rate of wear, and prevents excessive stresses or seizures at bearings. When lubrication breaks down, components can rub destructively against each other, causing heat, local welding, destructive damage and failure.
As the load increases on the contacting surfaces, three distinct situations can be observed with respect to the mode of lubrication, which are called lubrication regimes:
Besides supporting the load the lubricant may have to perform other functions as well, for instance it may cool the contact areas and remove wear products. While carrying out these functions the lubricant is constantly replaced from the contact areas either by the relative movement (hydrodynamics) or by externally induced forces.
Lubrication is required for correct operation of mechanical systems pistons, pumps, cams, bearings, turbines, cutting tools etc. where without lubrication the pressure between the surfaces in close proximity would generate enough heat for rapid surface damage which in a coarsened condition may literally weld the surfaces together, causing seizure.