Linear stage

A linear stage or translation stage is a component of a precise motion system used to restrict an object to a single axis of motion. The term linear slide is often used interchangeably with "linear stage", though technically "linear slide" refers to a linear motion bearing, which is only a component of a linear stage. All linear stages consist of a platform and a base, joined by some form of guide or linear bearing in such a way that the platform is restricted to linear motion with respect to the base. In common usage, the term linear stage may or may not also include the mechanism by which the position of the platform is controlled relative to the base.

In three-dimensional space, an object may either rotate about, or translate along any of three axes. Thus the object is said to have six degrees of freedom (3 rotational and 3 translational). A linear stage exhibits only one degree of freedom (translation along one axis). In other words, linear stages operate by physically restricting 3 axes of rotation and 2 axes of translation thus allowing for motion on only one translational axis.

Linear stages consist of a platform that moves relative to a base. The platform and base are joined by some form of guide which restricts motion of the platform to only one dimension. A variety of different styles of guides are used, each with benefits and drawbacks making each guide type more appropriate for some applications than for others.

The position of the moving platform relative to the fixed base is typically controlled by a linear actuator of some form, whether manual, motorized, or hydraulic/pneumatic. The most common method is to incorporate a lead screw passing through a lead nut in the platform. The rotation of such a lead screw may be controlled either manually or by a motor.

In manual linear stages, a control knob attached to a lead screw is typically used. The knob may be indexed to indicate its angular position. The linear displacement of the stage is related to the angular displacement of the knob by the lead screw pitch. For example if the lead screw pitch is 0.5 mm then one full revolution of the knob will move the stage platform 0.5 mm relative to the stage base. If the knob has 50 index marks around its circumference, then each index division is equivalent to 0.01 mm of linear motion of the stage platform.

Precision stages such as those used for optics do not use a lead screw, but instead use a fine-pitch screw or a micrometer which presses on a hardened metal pad on the stage platform. Rotating the screw or micrometer pushes the platform forward. A spring provides restoring force to keep the platform in contact with the actuator. This provides more precise motion of the stage. Stages designed to be mounted vertically use a slightly different arrangement, where the actuator is attached to the movable platform and its tip rests on a metal pad on the fixed base. This allows the weight of the platform and its load to be supported by the actuator rather than the spring.

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