The Improved Outer Tactical Vest (IOTV), is an enhanced version of, and a replacement for, the older Outer Tactical Vest (OTV) variant of the Interceptor body armor, as fielded by the United States Army. The IOTV is compatible with the Deltoid and Auxiliary Protector System (DAPS) components, ESAPI (Enhanced Small Arms Protective Insert), Enhanced Side Ballistic Inserts (ESBI), as well as the OTV's groin protector.
The OTV design was considered insufficient and lacking in certain areas, which led to the IOTV's development and fielding. The IOTV is currently produced by Point Blank Body Armor, BAE Systems, KDH Defense Systems, Protective Products Enterprises, UNICOR and Creative Apparel Associates. The IOTV first saw action in combat with U.S. Army ground combat units in late 2007/early 2008 and currently remains the standard body armor type used by regular U.S. Army ground combat units overseas.
While the Interceptor body armor and the Outer Tactical Vest were considered fairly effective, questions were raised over whether or not they were the best possible armor solution for soldiers of the United States Military. This debate was heightened by controversy over Dragon Skin, produced by the now defunct Pinnacle Armor. Various claims surfaced that Dragon Skin was more effective at protecting soldiers than the then standard issue Interceptor body armor system, with independent studies and reports seeming to back these claims, eventually leading to multiple congressional members asking for further evaluation. In response, the military made public testing that showed widespread failures in the testing of the Dragon Skin armor. Ultimately, Dragon Skin never saw widespread adoption, and many of the perceived shortfalls of the Outer Tactical Vest such as standard of protection or modularity were addressed in the new Improved Outer Tactical Vest and E-SAPI plates.
A size Medium IOTV weighs 33.6 pounds (15.2 kg), less than a Medium OTV vest, while providing more coverage. However, a fully equipped IOTV, complete with all its components (soft armor panel inserts, four ballistic plate inserts (front and back plates and two side plates), collar, and groin protectors) still weighs 30 pounds (14 kg), with a Large IOTV weighing about 35 pounds (16 kg). The functionality of the enhanced side ballistic inserts, which provide coverage under the arms and down the sides of the torso, is built into the IOTV.