Honeycomb structures

Honeycomb structures are natural or man-made structures that have the geometry of a honeycomb to allow the minimization of the amount of used material to reach minimal weight and minimal material cost. The geometry of honeycomb structures can vary widely but the common feature of all such structures is an array of hollow cells formed between thin vertical walls. The cells are often columnar and hexagonal in shape. A honeycomb shaped structure provides a material with minimal density and relative high out-of-plane compression properties and out-of-plane shear properties.

Man-made honeycomb structural materials are commonly made by layering a honeycomb material between two thin layers that provide strength in tension. This forms a plate-like assembly. Honeycomb materials are widely used where flat or slightly curved surfaces are needed and their high Specific strength is valuable. They are widely used in the aerospace industry for this reason, and honeycomb materials in aluminum, fibreglass and advanced composite materials have been featured in aircraft and rockets since the 1950s. They can also be found in many other fields, from packaging materials in the form of paper-based honeycomb cardboard, to sporting goods like skis and snowboards.

Natural honeycomb structures include beehives, honeycomb weathering in rocks, tripe, and bone.

Man-made honeycomb structures include sandwich-structured composites with honeycomb cores. Man-made honeycomb structures are manufactured by using a variety of different materials, depending on the intended application and required characteristics, from paper or thermoplastics, used for low strength and stiffness for low load applications, to high strength and stiffness for high performance applications, from aluminum or fiber reinforced plastics. The strength of laminated or sandwich panels depends on the size of the panel, facing material used and the number or density of the honeycomb cells within it. Honeycomb composites are used widely in many industries, from aerospace industries, automotive and furniture to packaging and logistics. The material takes its name from its visual resemblance to a bee's honeycomb – a hexagonal sheet structure.

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