Hard hat

A hard hat is a type of helmet predominantly used in workplace environments such as industrial or construction sites to protect the head from injury due to falling objects, impact with other objects, debris, rain, and electric shock. Suspension bands inside the helmet spreads the helmet's weight and the force of any impact over the top of the head. A suspension also provides space of approximately 30 mm (1.2 inch) between the helmet's shell and the wearer's head, so that if an object strikes the shell, the impact is less likely to be transmitted directly to the skull. Some helmet shells have a mid-line reinforcement ridge to improve impact resistance. The rock climbing helmet fulfills a very similar role in a different context and has a very similar design.

A bump cap is a lightweight hard hat using a simplified suspension or padding and a chin strap. Bump caps are used where there is a possibility of scraping or bumping one's head on equipment or structure projections, but are not sufficient to absorb large impacts, such as that from a tool dropped from several stories.

In the early years of the ship building industry, workers covered their hats with pitch (tar), and set them in the sun to cure, a common practice for dock workers in constant danger of being hit on the head by objects dropped from ship decks.

Management professor Peter Drucker credited writer Franz Kafka with developing the first civilian hard hat while employed at the Worker's Accident Insurance Institute for the Kingdom of Bohemia (1912), but this information is not supported by any document from his employer.

In the United States, the E.D. Bullard Company was a mining equipment firm in California created by Edward Dickinson Bullard in 1898, a veteran of the industrial safety business for 20 years. The company sold protective hats made of leather. His son, E. W. Bullard, returned home from World War I with a steel helmet that provided him with ideas to improve industrial safety. In 1919 Bullard patented a "hard-boiled hat" made of steamed canvas, glue and black paint. That same year, the U.S. Navy commissioned Bullard to create a shipyard protective cap that began the widespread use of hard hats. Not long after, Bullard developed an internal suspension to provide a more effective hat. These early designs bore a resemblance to the military M1917 "Brodie" helmet that served as their inspiration.

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