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EMD 645E3

EMD 645
083 engine.jpg
An EMD 12-645E3 turbocharged engine, installed in an Iarnród Eireann 071 class locomotive
Overview
Manufacturer Electro-Motive Division of General Motors
Also called E-Engine and F-Engine
Production 1965–1983; limited runs through the 1990s
Combustion chamber
Configuration 45° Vee in V6, V8, V12, V16, or V20
Displacement 5,160 to 12,900 cu in
(84.6 to 211.4 L)
645 cu in (10.6 L) per cylinder
Cylinder bore 9 116 in (230 mm)
Piston stroke 10 in (250 mm)
Cylinder block alloy Iron
Cylinder head alloy Iron
Valvetrain 4 valves per cylinder
Compression ratio 14.5:1
RPM range
Idle 200
Redline 1000
Combustion
Supercharger One or two roots-type
Turbocharger Single, clutch driven
Fuel system Unit Injector
Management Mechanical(Woodward governor)
Fuel type Diesel
Oil system Forced lubrication system, Wet sump
Cooling system Liquid cooled
Output
Power output 750 to 4,200 hp
(560 to 3,130 kW)
Chronology
Predecessor EMD 567
Successor EMD 710

The EMD 645 family of diesel engines was designed and manufactured by the Electro-Motive Division of General Motors. While the 645 series was intended primarily for locomotive, marine and stationary engine use, one 16-cylinder version powered the 33-19 "Titan" prototype haul truck designed by GM's Terex division.

The 645 series was an evolution of the earlier 567 series and a precursor to the later 710 series. First introduced in 1965, the EMD 645 series remained in production on a by-request basis long after it was replaced by the 710, and most 645 service parts are still in production. The EMD 645 engine series is currently supported by Electro-Motive Diesel, Inc., which purchased the assets of the Electro-Motive Division from General Motors in 2005.

In 1951, E. W. Kettering wrote a paper for the ASME entitled, History and Development of the 567 Series General Motors Locomotive Engine, which goes into great detail about the technical obstacles that were encountered during the development of the 567 engine. These same considerations apply to the 645 and 710, as these engines were a logical extension of the 567C, by applying a cylinder bore increase, 645, and a cylinder bore increase and a stroke increase, 710, to achieve a greater power output, without changing the external size of the engines, or their weight, thereby achieving significant improvements in horsepower per unit volume and horsepower per unit weight.

The 645 series engines entered production in 1965. As the 567 series had reached its limits in horsepower increases, a larger displacement was needed; this was accomplished by increasing the bore from 8 12 in (216 mm) on the 567 series to 9 116 in (230 mm) on the 645 series, while maintaining the same stroke and deck height. While the crankcase was modified from the 567 series, 567C and later engines (or 567 engines which have been modified to 567C specifications, sometimes referred to as 567AC or 567BC engines) can accept 645 series service parts, such as power assemblies. Conversely, the 567E engine employs a 645E series block with 567 series power assemblies.


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