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Crankcase ventilation system


A crankcase ventilation system is a one way passage for gases to escape in a controlled manner from the crankcase of an internal combustion engine.

This is necessary because internal combustion inevitably involves a small but continual amount of blow-by, which occurs when some of the gases from the combustion leak past the piston rings (that is, blow by them) to end up inside the crankcase, causing pressure to build up in the crank case. For control of the pressure inside it, a PCV (positive crankcase ventilation) valve is used to vent the crankcase.

From the late 19th century through the early 20th, blow-by gases from internal combustion were allowed to find their own way out to the atmosphere past seals and gaskets. It was considered normal for oil to be found both inside and outside an engine, and for oil to drip to the ground in small but constant amounts. The latter had also been true for steam engines and steam locomotives in the decades before. Even bearing and valve designs generally made little to no provision for keeping oil or waste gases contained. Sealed bearings and valve covers were for special applications only. Gaskets and shaft seals were meant to limit loss of oil, but they were usually not expected to entirely prevent it. On internal combustion engines, the hydrocarbon-rich blow-by gases would diffuse through the oil in the seals and gaskets into the atmosphere. Engines with high amounts of blow-by (e.g., worn out ones, or ones not well built to begin with) would leak profusely via those routes.

The first refinement in crankcase ventilation was the road draft tube, which is a pipe running from a high location contiguous to the crankcase (such as the side of the engine block, or the valve cover on an overhead valve engine) down to an open end facing down and located in the vehicle's slipstream. When the vehicle is moving, airflow across the open end of the tube creates a draft that pulls gases out of the crankcase. The high location of the engine end of the pipe minimises liquid oil loss. An air inlet path to the crankcase, called the breather and often incorporated into the oil filler cap, meant that when a draft was generated at the tube, fresh air swept through the crankcase to clear out the blow-by gases.


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Wikipedia

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