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Club Car

Club Car, LLC
Subsidiary
Industry Golfing
Founded 1958
Headquarters Augusta, Georgia, U.S.
Key people
Marc Dufour, President and CEO
Products Golf cars Utility vehicles
Parent Ingersoll Rand
Website Club Car.com

Club Car is the world’s largest manufacturer of small-wheel, zero-emissions electric vehicles, as well as similarly sized gas-powered vehicles. Club Car is a business unit of the Ingersoll Rand corporation.

From initial introduction of their gas powered golf carts, Club Car used a Kawasaki FZ340 9 horsepower engine until 1991. In 1992, it was replaced by a Kawasaki 286 cc FE290 9 horsepower engine, which was more powerful and efficient. In 1997, Club Car sourced new transaxles which required clockwise input. To remedy the issue, the engine's rotation was switched to clockwise, and displacement grew to 287 cc. In 2005, output increased to 9.5 horsepower (7.1 kW) and the FE290 engine then exceeded SAE J1940 performance standards. Output also increased for the 351 cc FE350 from 11 horsepower (8.2 kW) to 11.5 horsepower (8.6 kW). It too exceeded the SAE J1940 standard

The options on Club Car's golf carts are the Kawasaki FE350 11.5 hp (standard on many utility vehicles and the Precedent golf cart) and a Kawasaki FE400 13 hp engine, which is the only engine offered on the Carryall 272 utility vehicle.

When first introduced in 1982, the Club Car DS front and rear body panels were constructed of plastic and fiberglass, respectively. In 1993, Club Car redesigned the bodies and began constructing both the front and rear panels out of a material called ArmorFlex. ArmorFlex is thicker and stiffer than the materials used by other manufacturers. The result is a smoother appearance; however, this characteristic also makes the panels break, rather than bend, when hit in certain ways. Generally, ArmorFlex panels must withstand prolonged abuse before breaking.

With the introduction of the Precedent golf car in late 2003, Club Car implemented DuPont's Surlyn material for the Precedent body panels. The material that also covers some golf balls, Surlyn has its color molded in. No paint or clear topcoat is needed on the Surlyn panels.


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