Batch distillation

Batch distillation refers to the use of distillation in batches, meaning that a mixture is distilled to separate it into its component fractions before the distillation still is again charged with more mixture and the process is repeated. This is in contrast with continuous distillation where the feedstock is added and the distillate drawn off without interruption. Batch distillation has always been an important part of the production of seasonal, or low capacity and high-purity chemicals. It is a very frequent separation process in the pharmaceutical industry.

The simplest and most frequently used batch distillation configuration is the batch rectifier, including the alembic and pot still. The batch rectifier consists of a pot (or reboiler), rectifying column, a condenser, some means of splitting off a portion of the condensed vapour (distillate) as reflux, and one or more receivers.

The pot is filled with liquid mixture and heated. Vapour flows upwards in the rectifying column and condenses at the top. Usually, the entire condensate is initially returned to the column as reflux. This contacting of vapour and liquid considerably improves the separation. Generally, this step is named start-up. The first condensate is the head, and it contains undesirable components. The last condensate is the feints and it is also undesirable, although it adds flavor. In between is the heart and this forms the desired product.

The head and feints may be thrown out, refluxed, or added to the next batch of mash/juice, according to the practice of the distiller. After some time, a part of the overhead condensate is withdrawn continuously as distillate and it is accumulated in the receivers, and the other part is recycled into the column as reflux.

Owing to the differing vapour pressures of the distillate, there will be a change in the overhead distillation with time, as early on in the batch distillation, the distillate will contain a high concentration of the component with the higher relative volatility. As the supply of the material is limited and lighter components are removed, the relative fraction of heavier components will increase as the distillation progresses.

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