Aleppo soap (also known as savon d'Alep, laurel soap, Syrian soap, or ghar soap, the Syrian word for 'laurel') is a handmade, hard bar soap associated with the city of Aleppo, Syria. Aleppo soap is classified as a Castile soap as it is a hard soap made from olive oil and lye, from which it is distinguished by the inclusion of laurel oil.
The origin of Aleppo soap is unknown. Unverified claims of its great antiquity abound, such as its supposed use by Queen Cleopatra of Egypt and Queen Zenobia of Syria. It is commonly thought that the process of soap-making emanated from the Levant region (of which Aleppo is a main city) and to have moved west from there to Europe after the first Crusades. This is based on the claim that the earliest soap made in Europe was shortly after the Crusades, but soap was known to the Romans in the first century AD and Zosimos of Panopolis described soap and soapmaking in ca. 300 AD.
Today most Aleppo soap, especially that containing more than 16% of laurel oil, is exported to Europe and East Asia.
Traditional Aleppo soap (Ghar) is made by the "hot process".
First, the olive oil is brought into a large, in-ground vat along with water and lye. Underneath the vat, there is an underground fire which heats the contents to a boil. Boiling lasts three days while the oil reacts with the lye and water to become a thick liquid soap. The laurel oil is added at the end of the process, and after it is mixed in, the mix is taken from the vat and poured over a large sheet of waxed paper on the floor of the factory.
At this point the soap is a large, green, flat mass, and it is allowed to cool down and harden for about a day. While the soap is cooling, workers with planks of wood strapped to their feet walk over the soap to try to smooth out the batch and make it an even thickness.
The soap is then cut; three workers drag a rake-like cutting device through the soap to cut it one way, then again the other way until the whole mass is cut into individual cubes. Each cube is stamped with the soap artisan's name.