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Spotface


A spotface or spot face is a machined feature in which a certain region of the workpiece (a spot) is faced, providing a smooth, flat, accurately located surface. This is especially relevant on workpieces cast or forged, where the spotface's smooth, flat, accurately located surface stands in distinction to the surrounding surface whose roughness, flatness, and location are subject to wider tolerances and thus not assured with a machining level of precision. The most common application of spotfacing (spot facing) is facing the area around a bolt hole where the bolt's head will sit, which is often done by cutting a shallow counterbore, just deep enough "to clean up"—that is, only enough material is removed to get down past any irregularity and thus make the surface flat. Other common applications of spotfacing involve facing a pad onto a boss, creating planar surfaces in known locations that can orient a casting or forging into position in the assembly; allow part marking such as stamping or nameplate riveting; or offer machine-finish visual appeal in spots, without the need for finishing all over (FAO).

The cutters most often used to cut spotfaces are counterbore cutters and endmills. In manual machining especially, the former is useful because its pilot guides the cutter into the correct location (established by the bolt hole), and its cutting lips are perpendicular to the hole axis with no relief angle, meaning that a plunging cut, moving in only the Z-axis, will leave a flat surface. In contrast, most general-purpose endmills have a relief angle such that a plunging cut (Z-axis-only toolpath) will leave a very slightly convex surface. But in CNC machining this is irrelevant, because the flat spotface is left by circular interpolation of the endmill as it traces a circular toolpath in the XY plane. Zero-angle cutters obviate this, functioning similarly to the traditional counterbore cutters of manual machining but needing no pilot. Spot facing of larger planar surfaces sometimes employs face mills.


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Wikipedia

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